Vehicle intelligent operation and maintenance solution

Vehicle intelligent operation and maintenance solution

Business Challenge

There are many potential safety hazards in equipmentThe train operates in a complex environment with numerous equipment components, posing a high risk of component failure during high-speed operation.

The demand for operation and maintenance labor is highTrains of different types adopt varying maintenance procedures, with inspection cycles ranging from daily to bi-weekly. This results in high pressure on operation and maintenance personnel, making it difficult to improve work efficiency.

Human-induced disturbance frequencyFrequent high-intensity operations, high operational intensity, difficulty in verifying standardized execution of operations, and significant influence from personnel's operational status and experience result in high rates of missed and incorrect inspections.

The level of informatization needs to be improvedThere are numerous basic ledgers for daily operations, primarily relying on manual review and statistics, and the data from trackside systems and intelligent equipment have not been fully integrated.

Solution Introduction The comprehensive train appearance inspection system, based on intelligent inspection equipment such as train underframe inspection robots and 360° dynamic image inspection systems, can achieve intelligent inspection and recognition of the train appearance from all directions, multiple angles, and various components, providing strong support for the intelligent operation and maintenance of trains.

Comprehensive detection coverageThe detection range covers the roof, sides, and bottom of the train, and comprehensively covers the exterior inspection work area of the train.

Intelligent algorithm analysisEquipped with various algorithms such as missing class, loose class, comparative class, quantitative class, etc., it can adapt to different detection targets.

Multi level security designEquipped with multiple software and hardware security protection designs such as robotic arms, laser obstacle avoidance, and software protection, safeguarding data security.

Open Data InterfaceIt can be connected to trackside detection system and vehicle intelligent operation and maintenance system, and big data can track the trend of detection component status to prevent possible risks in advance.

Solution Value

Improvement of train detection efficiencyVehicle component fault diagnosis and detection data can be uploaded within 10 minutes, with high stability in fault diagnosis and precise measurement of key data.

Improved data feedback efficiencySolve the problem of slow and low accuracy feedback of manual warehouse inspection data, with real-time data transmission and timely response for maintenance.

Comprehensive coverage of detection rangeIt can cover all vehicle models on the line, with a significantly increased detection frequency, and a daily inspection/four-day maintenance coverage rate of over 60%.

Optimization of Human Resource InvestmentReduce maintenance hours by over 70%; The short manual review time reduces the workload.

Data information interconnection and intercommunicationBreak through the information silos of monitoring equipment, implement data-driven hierarchical alarm functions, and provide a complete data interface with intelligent operation and maintenance systems.